2000×1000×1000mm Electrical Bogie Hearth Furnace , Car Bottom Furnace

1. Application

The electrical bogie hearth furnace is mainly used for

heat treatment of high - manganese steel, chromium steel and other metal parts.

2.Structural Introduction

The bogie hearth furnace manufacturer is mainly comprised of

furnace body, lining, furnace door and door compression system,

bogie, heating element, hydraulic tilting system, and temperature control system.

2.1 furnace body

The bogie hearth furnace price body steel structure is made from 8-10#

sectional steel and ≥3mm steel plates. The side pillar and back pillars are

made from sectional steel, and are reinforced with sectional steel bracings.

The external wall of the furnace is painted with 2 layers of primers, and 2

layers of coating paint. The key part of the furnace is painted with heat resistant

paint. The furnace door is made of 16mm channel steel and 6mm steel plate.

2.2 lining

The wholesale bogie hearth furnace body is built with an all-fiber system.

The lining material used is quality high alumina refractory fiber fixed by

round steel parts. The aluminum fibers are pre-compressed into blocks

(compression gravity: ≥230Kg/m3 ) and then fixed to the furnace body by

round stainless steel parts. This refractory lining structure has the advantages

of low heat conductivity, strong anti-shock capacity, and anti-erosion. The

lining has a total thickness of 350mm. The silicate aluminum fiber resists a

maximum temperature of 1360℃. The round steel fixation parts are made

of 304 stainless steel.

2.3 furnace door and door up-down system

The car bottom furnace for sale door is comprised of all-fiber lining and steel

structure casing. The door frame is made of 10mm steel plate and 8# sectional

steel. The door is built with high alumina refractory fiber blocks same as that

for the furnace body. The overall structure of the furnace maintains its shape

while heated. The door edge is made of 10mm steel plate to ensure the

strength of the door.

Driving method of door: The furnace door is electrical lifting mechanism.

And it is sealed by spring.

A soft contact sealing structure is arranged between the furnace door and

the furnace lining. The fiber sealing block around the furnace door protrudes

out of the furnace door lining. The furnace door frame is equipped with thick

steel plate. When the furnace door is closed, the hand wheel is used to

compress the furnace door to make the sealing fiber block fully contact with

the steel plate and seal it. The gap between the furnace door and the steel

plate of the furnace door frame is 50mm to ensure smooth movement of

furnace door when opening and closing. The above methods are simple,

practical, reliable and easy to maintain.

2.4 bogie

The bogie hearth furnace for pressure vessel is comprised of bogie frame,

wheels, refractory bricklaying body, Cr25Ni20 heat resistant bogie face plate,

heating elements, and bogie driving mechanism.

bogie structure: the bogie frame is made from 12# beam and 10mm steel

plates. The bogie could work for a long time without deformation at full load.

wheel: The wheels are made from ZG55# steel casting. The transmission

shaft is made from 45# steel, and it is heat treated. The transmission

bearing is of the heavy type pillar bearing to bear the weight. There are a

total of 2 pairs of wheels, and each wheel is of diameter 240mm.

bricklaying body: The bogie is built with a combination of high alumina

refractory bricks, light refractory bricks, and heat preservation bricks. The

bricklaying body of the bogie has heating elements installation slot for easy

installation of the heating elements. The impacted parts and weight bearing

area are bricked especially with heavy type high aluminum refractory bricks.

There is also free space left for the refractory lining expansion when heated.

bogie face plate: 30mm thick Cr25Ni20 heat resistant steel casting part with

working temperature≤1200℃. It can prevent scales from falling into the heating

elements slot which would form a short circuit.

bogie moving mechanism: The bogie has a self-moving method. The

reducing gear drives the bogie wheel to move. The bogie movement is smooth

and stable.

Sealing among furnace door, furnace body and bogie: Sealing between

the furnace door and the furnace body is through the push rod compression

mechanism. The sealing between the bogie and the furnace body is through

the abnormal-shape bricks and fiber blocks. When the door is closed, there is

a second sealing by the aluminum fibers which contact tightly with the furnace door.

2.5 heating element

The heating element: The 0Cr27AL7Mo2 resistance corrugate shape alloy

resistance strips are mounted in 2 side walls, back wall, furnace door and bogie

bottom. The resistance strips are produced through special molds, and are

installed in the furnace wall by porcelain nails. And there is a porcelain gasket

between the fiber wall and the resistance strips to avoid short-circuit. There are

1 heating zone. All lead-out conductor bars are made of φ16 0Cr25AL5 material.

2.6 hydraulic tilting system

The electrical bogie hearth furnace has tilting function which is realized by hydraulic

system. The front part of the bogie hydraulic is equipped with hydraulic station.

Two oil cylinders are equipped under the bogie. The tilting function is carried out

by a special hydraulic system. The furnace body is installed with a safety device,

which can avoid overturning.

2.7 electrical control system

Temperature control: the furnace adopts Changzhou Huibang intelligent

temperature controller to control the temperature which has self-tuning function

to calculate the ideal PID parameter and achieve a temperature stability. The

temperature controller has the functions of over-temperature alarm and thermal

couple breakage protection.

The furnace has 1 temperature control zone for controlling the linkage between

the temperature and the motor movements. Each zone is set with an over-temperature

alarm. The heating loop adopts the double-direction SCR and trigger control.

The power is regulated in the time proportional regulation manner.

Each heating zone is independently controlled for start and stop. And there are

also both manual and auto control mode available.

The control actuation system is a large-power triggering one complete with a

radiator and an air cooling system. There is also an air switch. The heating loop

is equipped with ammeter, voltmeter, heating element on-off indicator, power-on

interlock protection, and safe earthing measures.

Movement control: The control system mainly controls the door up-down movement,

door compression, and door in-out movement. Also the movements are necessarily

linked to ensure the operation safety.

3.Main Technical Parameters

4.Supply Scope

5.Components Origin

 Wuxi Wondery Industry Equipment Co., Ltd, established in year 2013, is a professional supplier engaged in the sale and after sale service of Melting Furnaces, Heat Treatment Furnaces, Hot Dip Galvanizing Furnaces. Our factory is dedicated to strict quality control and thoughtful customer service, our experienced staff members are available to discuss your requirements and ensure customer satisfaction. In recent years, our company has introduced a series of advanced products including aluminum melting furnace, bogie hearth furnace, mesh belt furnace, induction melting furnace, hot dip galvanzing furnaces, etc. In addition, we have obtained C E certificates. Selling well in all cities and provinces around China, our products are also exported to clients in such countries and regions as U S A, Australia, Russia, Turkey, Poland, Italy, Romania, South Korea, Kazakhstan, India, Jordan, Thailand, Vietnam, Brazil, Mexico, Argentina, Venezuela, Colombia. Whether selecting a current product from our catalog or seeking after sales service for your application, you can talk to our customer service center about your sourcing requirements. Adhering to the business principle of mutual benefits, we have had a good reputation among our customers because of our perfect services, quality products and competitive prices. We warmly welcome all dear customers to cooperate with us for common success.